41 Video Views·Sep 6, 2020 #moldmaking #moldmaker #mold In this in-depth video I discuss prepping the sculpture for silicone through adding a backboard, considering final fit to the clock project and applying a Krylon crystal clear finish. This video covers applying the silicone, mix ratios, additives, wait times, shimming and tips for a more successful mold. This video is 1 of 2 for the mold making process. The mother mold is covered in part 2.
I’ve decided to take on this project I considered years ago. However, I want to add a sculptural element to the top of my clock. I have been inspired by the Dream Lady sculpture at the Lincoln Park Zoo in Chicago. I will cover the basics of incorporating the sculpture into the clock design, Simplicity, by Clayton Boyer. I’m breaking this series into 4 videos. Part 1: concept/design and armature design. Part 2: clay and modeling. Part 3: casting the sculpture and cutting out the gears. Part 4: finish and assembly. Thanks for coming along!
BE SURE TO CHECK OUT THESE VIDEOS TOO!!
HOW TO MAKE A COMPLX MOLD PT.2 of 2 Hydrostone / Plaster Mother Mold, Handmade Mould
https://youtu.be/-k50UZA95Cw
HOW TO MAKE A SCULPTURAL CLOCK series (pt.3)
https://youtu.be/czVsP9TZF0A
SOCIAL MEDIA
Follow me for more fun and see what goes on behind the scenes in my studio. I can also be found on:
http://www.Instagram.com/jonburnsfineart/
http://www.Facebook.com/jonburnsfineart/
http://www.LinkedIn.com/in/jonathan-burns-08a05b35/
CLAYTON BOYER CLOCK DESIGNS: (non-Amazon)
http://lisaboyer.com/
These links will redirect you to Amazon.com.
BOOKS - technical
Edouard Lanteri – Modelling and Sculpting the Human Form
https://amzn.to/2PxwftU
Stephen Rogers Peck – Atlas of Human Anatomy for the Artist
https://amzn.to/3swUwyS
John H. Vanderpoel – The Human Figure
https://amzn.to/2O7k46Q
George B. Bridgman – Bridgman’s Life Drawing
https://amzn.to/2O43XH6
BOOKS – self improvement
Neville – The Power of Awareness (also includes Awakened Imagination)
https://amzn.to/3lYdoEk
Florence Scovel Shinn – The Writings of (includes biography)
The Game of Life & How to Play It / Your Word is Your Wand / The Power of the Spoken Word / The Secret Door to Success
https://amzn.to/3ssh9Ey
SCULPTING MATERIALS & SUPPLIES
CraftWrap - Plaster Cloth Gauze Bandage for Scenery, Crafts, Mask Art, Models, Molds, Keepsake Belly Cast - Each Roll 4 inch x 15 feet (Single Roll)
https://amzn.to/3cwRvJg
1 Oz. Fiberglass Chopped Strand Mat - 3 Yards X 50" Wide for Hand Layup, Vacuum Bagging or Molding Composites with Epoxy, Polyester or Vinyl Ester Resins
https://amzn.to/3fjUq9V
Carriage Bolts ¼” x 20 SS, U-Turn, INC. (50 count)
https://amzn.to/3lZtayK
Autobody Panel & Trim Removal Tools (for demolding/separating your mother mold)
https://amzn.to/3w9LXML
Steel Hex Bolt, Grade 5, Zinc Plated Finish, Hex Head, External Hex Drive, Meets ASME B18.2.1/SAE J429, 1-1/4" Length, Fully Threaded, 1/4"-20 UNC Threads, Imported (Pack of 100)
https://amzn.to/3ctbs3x
60 Pack 1/4" Wing Nuts Zinc Plated Fasteners Parts 1/4"-20 Inches Butterfly Nut
https://amzn.to/3u31V9r
AES Industries 294-1 Replacement 2-1/2" x 1-5/8" Curved Surform Blade (6 Blades)
https://amzn.to/39q8efg
Stanley Hand Tools 21-115 7-1/4 in. Surform Shaver
https://amzn.to/3svUMhB
JB Weld 8277 Waterweld
https://amzn.to/3cwSZTQ
Chavant NSP Medium – Sulfur FREE, 2lb Professional Clay (Green)
https://amzn.to/31tVqA8
Alja-Safe Life Casting Alginate 3lbs (by Smooth-On)
https://amzn.to/3wfZiDl
Smooth-On Mold Max 30 (Trial Kit, pink color)
https://amzn.to/3fkM41Z
Smooth-On Rebound 25 2lbs (Trial Kit, orange color)
https://amzn.to/3m0MuvI
Smooth-On THI-VEX
https://amzn.to/3ruTeTL
Krylon Acrylic Spray Crystal Clear 11oz.
https://amzn.to/3cvMDUU
Premium Baltic Birch Plywood 6mm (1/4”) 12” x 24” by Wood-Ever
(I give Woodever two thumbs up for quality birch ply)
https://amzn.to/39q9XS2
Titebond Original Wood Glue, 16 oz.
https://amzn.to/3sx2E2o
Dental Tools / Waxing Modelling Tools
https://amzn.to/3sJ4ai9
Sandpaper Variety Pack 24pcs, 12 grits: 120 – 3,000 grit
https://amzn.to/3djpa8F
STUDIO / HEAVY EQUIPMENT
DREMEL Drill (with ROTARY flex shaft & assortment of wheels) a very good deal
https://amzn.to/31rxo91
Drill Press, WEN 4212 10” Variable Speed
https://amzn.to/3ufzoOf
Scroll Saw, WEN 3921 16” 2-direction Variable Speed
https://amzn.to/39nHGLM
WEN 3960 2.8-Amp 9-Inch Benchtop Band Saw
https://amzn.to/3dcJEzG
WEN 6502T 4.3-Amp 4 x 36 in. Belt and 6 in. Disc Sander with Cast Iron Base
https://amzn.to/2PD2xDG
Makita RT0701CX7 1-1/4 HP Compact Router Kit
https://amzn.to/2PGRGZK
Titanium Drill Bit Set, DEWALT 21pc (DW1342)
https://amzn.to/3lYROjb
Thank you for being you
#moldmaking #moldmaker #mold #art #siliconemolds #sculpture #cncmachining #mouldmaking #silicone #dprinting #molds #plasticinjectionmolding #tooling #resin #siliconemold #resinart #injectionmolding #machinist #handmade #resinmolds #molding #design #machineshop #plastics #instamachinist #engineering #moldmakingandcasting #cnc #resincasting #bhfyp
So another thing I'd like to point out before I get started
is on this the last time that we looked at it
I knew it needed some things to be finished
and I realized that this needed to be bent out a little more so I just gently
moved this and the back here this is really what I
wanted to point to. So the back looked kind of a mess really
when it comes down to it. So I took a board and I put it up against here
traced around it from the front side and used a squirrel saw to cut that out
kind of buttered it up to the edges here
and then I put clay in the cracks and that brought it out a little bit
and I'm telling you if you do this with your clock if you do a
clock in my case I had to bring the clock out
another quarter inch from the wall which is fine because I broke my clock
trying to work on it trying to get the weight right and I
had to put a back brace on it to reinforce it so
this all worked out well very fortuitous
so there was a chunk missing here from a previous cut and I know that that's not
perfect but it's up against the wall so I hit this with crystal clear also to
help kind of seal the wood a little bit the silicone is it will go into
a lot of tooth grain a lot of places it will replicate fingerprints so I just
wanted to make sure that wood was sealed
to help that let go a little better I went ahead and tightened up the edge to
the bottom so and I have a base that's big enough
about two inches going all the way around minimum
to do a sculpture this overhang isn't terrible
but it what's going to happen is when you run your silicone
flange out and then you're going to do a mother mold on top of it
you want to have that room for a foot especially if you're going to attach a
bottom because some people like to put bottoms
on their molds with a little plug hole so that you can put
say like resin in there and then plug it and then slurry it around until it sets
up like in a rotocasting machine or something of
that nature so I just wanted to touch down on that
before we get started let's go
okay one of the things that I want to point out here
before I go any further with this I did mix up another color
and I put in some pigment so that I can tell where I've been on the sculpture
you can see a color difference here of the original content color which is
that orange color of the rebound 25 I put in a little of the the silk
pigment s-i-l-c p-i-g is what they call it silk
pig so they offer that through smooth on but I mixed in some red to give it a
little darker contrast and this lets you know where you've been
where you haven't been and I wanted to make sure that I got a consistent coat
so I am going to put on another layer I feel as though I probably only got about
a quarter inch thickness I want to get to about three-eighths
in most areas not in all areas there's some areas in here
where I'll plug that I'm going to plug that with some clay
and that way that I have a little bit of play room as I'm pulling this off
you know I don't have to just try to yank straight out of there
I can play with it a little bit to loosen it up before I try to pull it out
and in there also so I'll plug this when I do the mother mold and plug it over
and hopefully in the other areas where there were some recesses
I left a little bit of a niche here instead of just completely smoothing
that flat to give this a little more room to kind of
bounce into itself as I pop it out of there because this is
more of that light bulb shape where a traditional plaster sculpture wouldn't let go
this is the beauty of using silicone so with that said
I have it on the back here I'll probably build like a support rib
these flat areas tend to bow or sag inside of a mother mold
so you can put little pieces of already cured rubber
typically you want them to be shaped as something that could be grabbed onto
but in a nutshell you want to have something that can hold this back to the mother mold
really what's important to note here
is I've decided where my seam line is going to be for cutting this open
this is such a complex piece I'm not really afraid to zigzag over it
but I've had enough experience with pulling molds apart to know
that when you're handling the rubber sometimes it can get in the way
and the weight of it and its bulk in your way actually can cause it to tear in some other areas
so I feel like this is going to be the path of least resistance
it's like trying to come down a mountain with a lot of ravine
so I'm going to come up go over the feet over the hand up the arm
I'm going to try to get it back to the back because we want to keep the show surface clean
we really don't want the possibility of seam line showing on the front
this isn't really that imperative with waxes
although you want to keep the original as intact as possible
without messing up the artist's intentional mark
so this here is coming through the hair
and hair is pretty easy to clean up
and plus also with resins I want to add
when you cast a resin it's kind of a one shot
unless you're casting it in pieces assembling it and then doing a finished patina
if you do something like a cold cast bronze you want to do these in one piece molds
so seam lines are going to be very difficult to clean up
okay anyway come over that will allow me to pull this out
and this out without having this big bulk on the back
we're trying to pop their heads out of this light bulb shape
I'll take it around his back shoulder
I'll bring it around over his fingers to allow the fingers to get free
since they're sticking up
and then I will bring it back down to this corner
so I can have two halves of the mold
this half essentially coming off and this half coming out
so what I'm doing here is cutting a very shallow amount there
into this seam that I've made
and the straighter you can keep it the better
I'm going to keep it straight not this kind of curve
you know straight is better
I mean there you may have to curve and that's okay
so I know that I've got a line here
it might be advantageous for me
I'm only going to go to where I'm going to go here now
but this point is that I want to try to continue this path up into here
and now I can get the card to lay you know straight from here across here
if I would have cut say this this way and that that way
then I'd have to do something funky with the mold as I put it together
so anywho
so I know that my line is going to be somewhere like this is good
then my line is going to be somewhere like that
and I know that it's probably going to go somewhere up in here
if I wanted to it could come clear up in here
and that's okay I'll do that
let's see what happens
and I don't like it
so I'm going to cut it
okay so as I end up putting these together
what I'm doing is stapling them so I don't have things clopping back and forth
the first mold I ever made I used shims from like a pie pan
they were aluminum shims
and I didn't even fasten them together
not even mechanically or you know with an adhesive or anything
they were just there
and I slapped down plaster
and I'm trying to pull these shims out which made terrible gaps
so that was a major no-no
this here is just so that I know where my one part of the mold is going to be
so after I throw down some plaster on top of this
and this comes over and all the plaster is set
what I'm going to end up doing at that point is pulling off this
I'll pull it out and then on that side I'll only end up having the plaster
which I'll grease up with Vaseline and then apply the next layer of plaster
so I'll have plaster up against plaster
it'll be an airtight seam and that's good
oh when you cut into this do not make this all the way down
you're only going into this ridge that you've made
and if you have to do it on one that's only this here
say like you're fixing somebody's mold or something like that
you know don't go all the way through
because there's a technique
you can do that for the first like half of it
but when you finally get down to the bottom
I have a technique that keeps the the rubber jacket
from just butting up against itself and falling in
because that's not good
what you want to do is create like a zipper effect
and I'll show you in detail when I get there
but as you are cutting that seam
I go back and forth like so
and it creates like a zipper as I drag that motion through
and then when the two rubber halves come together
it actually keeps it from falling in on itself
and the seam line is pretty flawless
it's just something you know you can knock down
with the razor blade edge and barely ever find it
so that's really good when it comes to editing your finals
and you know having a more accurate copy of the original
so that's what we're doing
I'm just going to keep moving along here
and hopefully we'll have something great
okie dokie
okay
so as I'm going around this
just remember that your cut
I mean let me let me just start by saying this
if you didn't want to use business cards
you could take clay
cut slabs of clay and work it that way
this way is nice because it really grabs
and it doesn't fall off
and I can walk away from this and come back tomorrow
clay obviously you'd have to wrap it
you worry about the shrinking
when you do put clay on this
if you cover it you run the risk of it
possibly shrinking overnight and then falling off
and it's better to have a very plastic clay
like a throwing clay or something like that
when you do this so it'll stick
but anyway right now we're using the cards
and this is what we're going to use
when you cut your seams here
if you don't cut the seam exactly as you want it
that's okay
we're going to cover this with Vaseline
like this part is kind of poking up a little bit
and plaster will get under there
which if I don't block it it's not a big deal
I can just bust that piece off
when I take these cards off on the next side
but I've had to manipulate this also a little bit
to make sure that I have more of a pie wedge
if I create that light bulb shape in here
I'm going to have a real heck of a time
trying to get these two mother mold pieces apart
so anyway try to create a pie wedge
if you can get one half of that mold off
the other parts by default will come off
so I just wanted to share that with you real quick
and I'm going around here and manipulating these as I go
so have a nice overhang here
and if these pieces like on this side
there's buckling and such on the bottom side
that's not a big deal
what we're worried about
I'm going to do this side first
this is the side that I'm concerned about
if this side ends up getting kind of weird
and these pieces aren't coming together quite crisp
that's fine because once this comes off
you're going to have the reverse of this
so this is what matters
this is what matters
back to work