With a lot of small hardwood scraps I need a safe way to square them up. I built this jig with the intentions of using it just for jointing small scraps on the table saw. It is essentially an easy to build taper jig with nothing but scraps and about 20 minutes.
At 7:43 I called a nut a screw. Sometimes my mind and mouth are not on the same page ;)
Like and Subscribe if you like what you see! Twitter @jaybates86 facebook.com/jayscustomcreations youtube.com/jayscustomcreations
Check out my other channels SolidWorks, AutoCAD, and SketchUp designs: www.youtube.com/JaysCADD Household and apartment maintenance: www.youtube.com/ApartmentMaintenance Project plans: https://jayscustomcreations.com/plans/
after all these uh Trash to Treasure
videos I have accumulated a lot of scrap
Hardwoods uh a lot of small stuff some a
little bit bigger than others but for
the most part there's anything in this
pile uh wasn't good enough for a cutting
board so everything's got a slight bow
to it a slight twist to it uh can't
really work with some of this stuff
because it's not
Square so what I'm going to do is I'm
going to make make a taper jig tapering
jig slash small pieces uh jointing
jig so I've got my flattest piece of 3/4
in plywood uh I've got a piece of white
oak with some relatively straight grain
that I've already milled down to the to
the correct size for my miter slots and
first thing I'm going to do is just cut
this piece of scrap off at the length of
this uh piece of Oak and then get it
[Music]
attached sometime between uh yesterday
and today my shop ate my good safety
glasses
so I got the good
old science class glasses on but anyway
um I've got my panel cut to the length
of my uh piece of
Oak and I measure it over just a little
bit
further than uh where it needs to be for
the runner and that is so I can cut this
off at uh have a cut off that zero
clearance uh on the when it's on this
side of the saw blade it'll be zero
clearance and when it's on this side of
the saw blade I'm going to leave this
until I'm ready to make an angled cut
which typically I make most of my angles
at at 30° so this side's probably going
to be a 30° side and this side's
probably still going to be the 90° side
um I'm going to rip down my piece of
Oak once I find it I where I put
it right here I'm going to rip down my
piece of Oak uh to about a/4 inch
thickness and uh that'll give me some
more stock I can set aside for future
Runners and um I can use the quarter
inch for this Runner right here
[Music]
now that I've got my Runner cut to the
appropriate size uh here's my measured
uh my alignment Mark I should say uh and
it's on the bad side of this plywood so
I'm just going to secure it with
some uh tight Bond
3 and some 23 gauge pin nailers the glue
is what's going to hold it the pin
nailers
will keep it steady in place while the
glue sets up
so while I'm waiting around for the glue
to dry uh I'm going I'm going to apply
some paste wax to the bottom of the sled
into the sides of the runners um some
people varnish the bottom of
theirs uh you know paste wax for me is
just good
enough this will do the trick especially
after it sets up and
dries all right there's no need to wax
the bottom side of the runner uh it's
not going to make contact with my saw
I've got like a t TR style miter slot so
uh I've only got of the 38 in depth I've
only got you know a little bit more than
the half of that so uh of of actual
contact with the side so that's going to
be plenty enough for for my purpose
having had enough time for the glue to
cure slides nice and smooth along the
miter slot I'm just going to go ahead
and cut it
flush with an example piece in place
just sitting up here I can start to Mark
where approximately where I want to have
uh some of these pieces uh some of the
hold Downs uh I think just three will do
it and and I want to stay relatively
close to the miter slots
so yeah just something like that will
work obviously I'm not going to try and
work with anything like this it's just a
good
example but I'm going to drill these all
the way through with the size of my
Carriage bolt which is which I'm using a
5/16 uh by 18 Carriage
bolt just having the piece clamped to
the table saw Wing will do the trick
just fine I'm using a Brad Point 516 a
bit one of the reasons I'm not too
concerned about chip out especially on
the bottom is cuz on the bottom side I'm
going to come back with a uh forcer bit
to to drill a recess for this to sit
inside now to drill my forer bit holes
which will allow recess for the head of
the carriage bolt I've got a guide just
drilled out of some scrap Pine I don't
really have that much depth on my small
uh drill press so I'm going to do this
by hand uh I've already done one and it
worked out pretty well so all I'm doing
is is just getting the the hole started
with the
guide once I have enough of the hole
started for the bit to rest into I'll
continue to make the cut until I have
enough uh enough of a counter board for
the head of the carriage
Bolt
taken some more scrap and I've ripped
down or cut down three pieces that are
roughly the same width as the sled
itself I've already drilled out a hole
that's the same diameter as these uh
carriage bolts but I've angled the the
bit back and forth in the drill that way
once it's in place I can kind of you
know tilted as
needed uh I've marked out my other two
pieces where they need to be so I'm
going to go ahead and drill these
out the easiest way to secure the uh
hold down arms in place would obviously
be a wing nut uh I don't have any Wing
nuts and I'm trying to use up scraps in
the shops and I do have some of these uh
just regular hex
nuts and my distance from these parallel
faces is a/2 in so what I'm going to do
is use a/ in for forer bit to just drill
a hole right in the middle and uh once I
have that hole this the bottom of the
forer bit's got a point so it it's going
to have a center location I'm going to
use that Center hole or Center Point to
drill all the way through with my 5/16
bit but right now I'm going to build uh
drill out the cter board for these to
sit
[Music]
in with the counter drilled I've got a/2
in hole that is stepped down about about
uh 38 of an inch and then I've got the
5/16 hole that goes all the way through
I don't know if this camera is going to
show up but they are concentric with one
another and I find the easiest way to
mount one of these
screws
is with
Force let's see kind of hard to do this
looking through the camera
we just pop it in there it'll wedge
itself in place this is hardwood so that
will last a long
time and uh instead of making a nice
fancy star knob I find when I have a
star knob I only use two parts of it to
twist it that's just the way I do it so
no sense in using a star knob you can
turn it just as well with this so after
that this is what I'm left with I've got
three adjustable arms hold Downs
whatever you want to call them
uh some real fancy schmancy star
knobs just blocks with some nuts in them
you know nothing fancy here there's a
washer in between each one um got a old
piece of scrap right here I'm just going
to test
out and I've got some scrap spacer
blocks that I'll put over here on the
opposite side of the arm just to help uh
help balance things out because if it's
if it's angled too much then this isn't
going to allow it to tighten down all
the way
so oh wow just with
one it's pretty darn
snug
and I'm going to
add where I
can just a little support here and there
like I said the main reason I did this
is to uh allow me to use up some of the
scrap that isn't so perfect
perfect and uh you know this doubles as
a tapering jig I can use it to taper
objects as
well now remember I made my arms as wide
as the board is so when I put the the
whole sled in this
[Applause]
side I put it in this side and I cut my
uh my zero clearance these are going to
overhang a little bit so I may have to
trim them up a little bit but they will
be used on this side as well
so it's not going anywhere so let's make
a test
[Music]
cut
face is nice and square nice and smooth
or flat I should say now let's see if I
can take this and this side's flat so
let's put it
down like so there we go I've just
tightened this one up on top of a spacer
block that way I can just use these two
and not worry about this one getting
caught in the blade all right I've got
the just flattened side down on the
bottom now I'm going to Joint this one
Edge
I really shouldn't have made that cut
because this was going to be in the way
uh there's enough pressure holding it
down that way this wouldn't move but
that could have easily just caused chaos
so really shouldn't have done that but I
need to trim these down a little
bit all right so I've got this bottom
piece this bottom plane is perfectly
flat and this plane is 90° to it so now
I can rotate it like so and have these
two faces on the table saw against the
fence and I can square off the remainder
sides and that will leave me with a
jointed piece of small stock all right
so I just took my two jointed edges uh
with my jig and I ran it through the
table Sal against the fence to Joint my
third side and I rotated at 90 and
jointed my fourth side so now I got a
piece of stock a small piece of stock
hardwood that is square four sides
something I would not have been able to
do without this jig
uh it's ugly but it gets the job done
and didn't cost me a dime I already had
these three carriage bolts I already had
these three nuts and obviously I had all
this scrap um you know essentially it's
just a tapering jig but the main purpose
like I said was was so I could joint
these uh smaller pieces that I have a
lot of so I can start using
them uh you know 0 invested real real
easy to do it's ugly but it's functional
and uh get the job done so thanks for
watching and if you like what you see
hit the like button and be sure to
subscribe
thanks all right so i' I've got this
project done and I've I've been
tinkering tinkering around with it a
little bit um off camera and you know
what that is that's actually just a
little bit overkill for what I'm trying
to do with these 80 bitty pieces so I
figured why not I'm already at it so
let's build a small one this one looks a
little bit
better but it does the exact same thing
got some Walnut some smaller Walnut
strips in
these and of course the board goes under
like so just the same
way and now I've got something who
now I've got something really small for
the smaller
pieces anyway thanks for
watching