Today I take an old garden bench that my client left in front of my workshop and turn it into a beautiful, Douglas fir covered piece of garden furniture that will withstand the test of time (hopefully)! :D The lumber was the worst wood I have ever worked with, but I somehow managed to make it into something quite beautiful, which after resawing actually featured some natural branch inlays that look like feathers! Enjoy! =D
someone recently dumped your trash in
front of my shop
let's make something out of it shall we
let's first track the bench inside and
then we search for some proper wood in
my attic
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i remember from back when i crafted the
grave ornament that i still had a big
slab of ductless fur somewhere
ah that's where you were hiding nice
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the slab is rather big and not great to
handle on my sliding table saw this is
why i decided to trim it to rough planks
using my track saw
after that was done i went over to my
jointer and flattened one side to
prepare the boards for re-sawing
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then it was off to doing some benzo work
and listening to the sweet sweet sounds
of a struggling screeching bandsaw
cutting through resin infested soft wood
beautiful
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that was terrible
that
that was not nice my my pencil didn't
like that
i i think it's just a duckless fur in
and of itself it doesn't like to restore
ductless fur or sword in general i
always have such
a hard time
sewing it on the bandsaw
i don't know why that is
let me know down there in the comments
if you got any idea now i
got the first part done let's um trim it
to size rip it and then let's screw it
up
and also i need to reattach this part
goddamn branches always so annoying
after that i repeated the same process
for the rest of the stock
last but not least we plane all blanks
down to the same thickness
and now that the lumber is roughly
prepared for further processing i began
to work on the backrest which is going
to be just two of the wider boards glued
together
for the glue up we need one straight
cyper board and my sliding table saw
make quick work of that no jointer
needed whatsoever
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the glue up was really simple i just had
to make sure that the faces were aligned
properly
i also fixed some of the cracks with
wood glue and some fine sanding dust
from my shop bag
then it was time to disassemble the
original bench which was kind of a
struggle to be honest i will keep the
hardware for later no need to throw it
away or replace it if it's still fine
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then we rough send all boards with an 80
grit
i also noticed some more cracks and
slight imperfections which i filled up
with transparency 8 glue and accelerator
next i prepared the boards for the area
where the butt will rest in the future
the process was completely similar to
the backrest processing so you can just
sit back and watch for a few seconds
so
once done i proceeded to mostly finish
off the backrest by first dimensioning
it
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chamfering all edges on my router table
wow guys i gotta tell you this piece of
ductless fur is the worst piece of
i have ever worked with never had such
a stupid
garbage piece of wood
in my shop
it's terrible it's breaking off
everywhere um it has cracks everywhere
it has branches everywhere which are
trying to break out had to fix so much
stuff with c8 glue but for some other
reason i can still manage to make
something out of it um
it's
it it's actually turning out rather
nicely in normal case you don't want to
have those branches in here they are
hard as freak your machines don't like
them it's way harder than the rest of
the other wood meaning the wood movement
outside plays a big role but for some
reason i was able to re-saw them and lay
them out such that it looks like they
are
there are feathers in here look at that
they they just look like birds feathers
and i think that's quite a beautiful
touch and i've never seen something like
this before it's rather unique um here's
the branch and this is the part where i
have re-sawn it so here you see the saw
line and it looks like a feather it's
blending in there really nicely same
thing here
and on the other piece that i have for
the bottom it's aligned even more
perfectly i didn't see this alignment
previously but look at that it's like a
feather that is really cool i think
that's a cool detail and it's going to
make this piece into something signature
i would say yeah that's really cool even
though the
the wood
is absolute top garbage and
like this is the reason why i never work
with soft boards in a normal case
apart from construction but but other
than that never never soft woods it just
sucked dick yeah let us continue and
let's finish this one off let's send it
a bit further and everything and then we
can screw the holes in here um drill the
holes in terry sorry and then we can try
to test screw it to the bench
and once it was all sanded all the way
up to 320 grit including a small but
very effective water pop
i then covered the whole board in its
first layer of weather and uv proof boat
lacquer
while there was drying i shifted my
attention to the seat area
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the small neck rest at the front will
sit on the metal frame at an angle which
i measured using my little digital
helper
and after some simple trigonometry i
calculated the angle for the cut being
at 100 degrees which i then cut on my
table saw
i can see that my mathematics studies
are good for something that is nice
right
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mmm
perfect fit
nice
before the glue up i had to chamfer
everything already since that wouldn't
have been an easy feat once everything
was fixed together at an angle
the glue up sucked honestly speaking and
i was too lazy to prepare some
sacrificial pieces that would make
clamping easier for me
so instead of using clamps i resorted to
my trusty c8 glue to hold everything in
place while my wood glue was curing
next they rolled around and i got to
sanding the seat the angle section was
harder to reach so i used my arbor tack
and its sanding attachment to get rid of
the remaining c8 loom
i still had a piece of ductless fur left
and i thought i might add it to the
downside for more strength
ductless fur is rather soft and i wanted
to prevent the bench from bowing over
time
i played with the thought of attaching
it using long splines as joinery to add
even more strength but i guess just
gluing it to the back will be sufficient
and strong enough to withstand the test
of time and basically any wood movement
that you get on the outside
next they rolled around and all that was
really left was to prepare the seed for
finishing it
at first i chamfered the support piece
with my hand plane
and then once again i sanded the whole
work up to 320 grit
my client also wanted an encraving on
the piece so i quickly got it done using
my x2d1 that i recently received from x2
before applying a second coat of finish
to the backrest i sanded down the wood
fibers that stood up after absorbing the
first coat with a 320 grit to get a
smooth surface after applying the second
one
the holes in the rest are still missing
so i marked their respective positions
down and then went over to my drill
press to make some very funny drill
press action
there was a hard one
was not easy to deal with this long
and very heavy piece on the drill press
all by myself
then i quickly tested if all fit well
and accurately
and once confirmed i countersunk the
hose for better looks
let's enter the finish line literally
first we lack her
then we send down the first code
and last but not least apply the second
coat
and just like that the bench was already
done and ready to be put together
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well
that didn't even turn out that bad right
even though the wood was absolute trash
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with you guys flamboyant
see ya
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you