How a Ship Engine Works - 4 Stroke Marine Diesel Engine

Machine Engine
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Breaking down of a 4 Stroke Marine Diesel Engine
0:29 4 Strokes
1:27 Inline vs V-line Engines
1:59 Crank Mechanism
3:40 Firing Order
4:28 Engine Design
5:32 Air and Turbo Chargers
6:21 Cooling Water and Lube
#machine #engine
These are medium speed marine engines. One is an inline engine and next to it is a v-line engine.
Both are four-stroke engines. They're called four-stroke because each piston completes the
power cycle in four movements. Intake. Fresh air is blown into the cylinder. Compression.
The piston compresses the air making it dense and hot.
Power. Fuel is injected, ignited by air compression and heat and creates combustion.
Exhaust. After the combustion, fresh air turns into exhaust gas and is pushed out of the cylinder.
Unlike low speed two-stroke engines, four-stroke engines do not use long piston rod.
These engines can run on heavy fuel oil, marine diesel oil or LNG in dual fuel versions.
The v-line engine produces about twice the output of an inline version. For example,
an inline eight-cylinder model produces around 4000 kilowatts. A v16 cylinder model
produces about 8000 kilowatts. Different models are designed for different vessels
depending on their duties. Let's look at the main component of the v16 engine. Crankshaft.
The first part that generates torque. Pistons and connecting rods are arranged in a v-shape.
Each crank web is designed with counterweight to balance the rotational and reciprocating forces
when operating at the higher rpm. Cylinder liner and cylinder head. Each head contains
two intake valves, two exhaust valves and a central fuel injector. On the side is a starting air valve.
The engine uses camshafts, push rods, rocker arms and fuel pump. Each cylinder has three cam loops
to open the intake valves, dry the fuel injector and open the exhaust valves. The camshafts are
synchronized with the crankshaft by gear chains to ensure precise timing. The engine is started by
high pressure compressed air from these starting air valves. This air pushes the pistons turning
the crankshaft until combustion becomes self-sustaining. In a v16 engine, this is the
firing order. This order is not random. It is carefully designed to minimize the bending load
and excessive stress on any one section of the crankshaft by distributing the combustion forces
evenly along the crankshaft. Also during each power stroke the flywheel absorbs and accumulates
energy smoothing out the engine's rotational motion. The bottom frame of the engine is the bed plate
which holds the main bearings. The crankshaft rests on these bearings supported by a layer of
lubricating oil, cylinder liners, cylinder heads, cooling water line, exhaust gas manifold,
charging air manifolds, cylinder block, camshaft covers, relief valves. These are for releasing
pressure inside the crank spaces, twin turbochargers, oil sump and manifold heat shield.
After the combustion, exhaust gas leaves the cylinders and flows into the exhaust manifold.
The hot gas spins the turbine inside the turbocharger. On the same shaft, the compressor
side draws in fresh air from the engine room. Fresh air goes into the charge air cooler by
passing through these water tubes and becomes cooler before entering the cylinders through
the intake valves. The cooling system has two circuits. High temperature water cools the hottest
parts like the cylinder liners and heads. Low temperature water supports components such as
the charge air cooler and some other parts. The lube oil system pumps oil to all bearings and
moving parts, reduces friction and heat. Four-stroke engine can drive the propeller through a gearbox
or it can also serve as a genset by having a generator attached to it. The engine can be
installed in different ship layouts. A single engine, twin engines for more power, multiple
engines driving generators that power electric motors which in turn rotate several propellers
positioned around the ship. Thank you for watching. If you know anything more about this topic,
please leave a comment below. My name is Lucius and I'll see you in the next video.
