In this video, we explain what really happens when an airplane engine ingests water. A situation that might seem alarming, but is more nuanced than you might imagine.
What happens when an airplane flies through heavy rain? Can water affect the engine's performance? Because, it turns out, it doesn't always mean an immediate problem. There's more to it than that.
And to understand it, we need to explore how jet engines work… what happens when water enters the airflow… and why these systems are designed for extreme conditions.
So let's start with the essentials: What really happens inside the engine when water gets in?
Well… it's not as dramatic as it seems.
But once you find out, you begin to better understand how these engines are designed. #machine#engine
Imagine an airplane taking off in the middle of an intense storm.
Rain strikes the fuselage, water runs along the wings,
and enormous amounts of humid air enter directly into the engines.
Under those conditions, each engine is absorbing large quantities of water along with the air.
What really happens inside an airplane engine in that situation?
At first glance, the answer seems obvious.
If any engine needs stable combustion to function,
Introducing water into that process should extinguish it almost immediately.
It is an intuitive idea because water and combustion do not seem compatible.
However, it is enough to observe an airport during a storm to see
that something does not fit with that logic.
Airplanes take off under heavy rain, pass through clouds loaded with water,
and land while enormous curtains of rain strike their engines.
Under those conditions, the engines not only keep operating,
but they do so with surprising stability.
They do not shut down or stop, and in most cases,
they do not even show visible signs that they are swallowing large amounts of water.
Inside a jet engine, several processes occur at the same time.
Air is accelerated, compressed, and mixed with fuel while temperatures reach extreme levels.
In that environment, water does not behave the way it would in a conventional engine.
Understanding what really happens requires following the path of the water
from the very moment it enters the engine.
Only then can it be understood why modern engines
can pass through torrential rain without shutting down.
But before reaching combustion and high temperatures,
there is a crucial stage that occurs right at the entrance of the engine.
What really happens to the water when it enters a jet engine?
When the airplane passes through a storm,
the air entering the engine does not arrive alone.
Along with it travel thousands of water droplets carried by the flow,
which are drawn directly into the interior of the engine,
mixed with the air that feeds the combustion.
From that moment on, a complex journey begins,
because the droplets do not move forward intact, nor follow a simple trajectory.
Inside the engine, they encounter an airflow that accelerates, changes direction,
and passes through a series of compressors before reaching the hottest areas of the system.
This phenomenon can intensify at certain moments of the flight,
especially during a takeoff under heavy rain.
During takeoff, the engines operate near their maximum power
while the airplane accelerates along a runway covered with water.
The wheels of the landing gear lift splashes that,
together with the rain falling directly from the sky,
form a current of droplets that ends up entering the engine intake.
It can also occur when the airplane passes through clouds loaded with moisture,
where under certain meteorological conditions,
especially in convective clouds or storms,
the amount of water suspended in the air can be very high.
Although from the cockpit it may appear to be simply another cloud,
the engine is continuously absorbing air loaded with small droplets
that pass directly into the interior of the system.
Once those droplets enter the engine,
the flow of air and water encounters its first major obstacle,
the fan, the large ventilator located at the entrance of the turbofan.
This fan rotates at thousands of revolutions per minute and moves a gigantic mass of air.
When the water droplets impact its blades,
the effect is immediate and the large droplets fragment into many smaller droplets.
Instead of large, heavy droplets that could move irregularly,
the water becomes dispersed into a cloud of much finer particles
that are carried much more easily by the airflow.
From that moment on, the behavior of the water inside the engine
is dominated almost entirely by the dynamics of the air that transports it.
And that airflow is extremely powerful inside the engine,
where it accelerates, changes direction,
and passes through carefully designed ducts that guide it toward the core of the system.
In that environment, the small water droplets become trapped within the main current.
Some are pushed toward the internal walls of the engine by aerodynamic effects
and end up being diverted toward areas where they do not affect the functioning of the core.
Others continue advancing along with the air.
In modern turbofan engines, a large portion of the flow that passes through the fan
does not enter the core of the engine,
but instead goes through the bypass duct that surrounds the central core.
This secondary flow carries with it part of the ingested water
and moves it away from the most critical areas of the engine,
but not all the water follows that path,
since a fraction of the flow does move toward the interior of the core
in the direction of the area where the combustion chamber is located.
Thus, part of the fragmented water continues its journey toward the core of the engine,
where the airflow becomes much more intense and the conditions change radically.
It is in that region where the behavior of water inside the engine
begins to become much more interesting from a physical point of view.
But when those droplets penetrate that zone of the engine,
where the air is compressed with enormous intensity,
an inevitable question arises, what really happens inside the engine?
When the water manages to pass through the fan
and continue its path toward the core of the engine,
it enters one of the regions where the airflow changes radically.
From that point on, the movement of the air ceases to be
simply a current passing through the engine
and begins to transform into a process of progressive compression
that completely modifies the environment in which those droplets move.
That region corresponds to the compressor,
formed by multiple stages of rotating and stationary blades
that work together to increase the pressure of the air.
Each stage accelerates the flow and directs it toward the next one,
gradually increasing its density and temperature.
This process occurs while the blades rotate at extremely high speeds,
creating an environment where the air constantly changes speed, direction and pressure.
When the water droplets reach this system,
they do so already fragmented from their previous passage through the fan.
But inside the compressor, something even more intense occurs.
The droplets that impact the rotating blades break into even smaller particles.
The energy of the impact combined with the speed of the airflow
produces additional atomization that transforms many of those droplets
into a fine cloud of micro-droplets suspended within the compressed flow.
This process is important because it completely
changes the way water interacts with the engine,
since instead of behaving like heavy droplets that could interfere with the flow,
the water becomes part of a very fine mixture within the compressed air.
Therefore, the particles are so small that the aerodynamic flow
carries them with relative ease through the different stages of the compressor.
At the same time, the environment inside the compressor also begins to change
as the air advances through its different stages
and its pressure increases along with its temperature.
Although in this zone, the thermal levels are still very far
from the extremes reached in combustion,
they are sufficient for part of the water to begin evaporating gradually.
Some micro-droplets turn into vapor even before reaching the final stages of the compressor.
Another portion of the water, however, does not continue directly within the main flow
because inside the compressor, aerodynamic forces
push certain particles toward the internal walls of the engine.
There, they may temporarily adhere to the metallic surfaces
or move toward areas where the engine design allows their gradual evacuation,
which reduces the amount of water that continues advancing
toward the most critical zones of the system.
However, when the amount of ingested water is very large,
certain secondary effects may appear.
Water can slightly modify the dynamics of the flow,
alter the angle at which the air enters some stages of the compressor,
or generate small losses of efficiency.
In extreme cases, if the flow becomes too irregular,
the compressor could experience temporary instabilities.
But in most scenarios of intense rain,
the design of the compressor is prepared to handle these conditions
without the engine losing its normal operation.
The air continues to be compressed,
the micro-droplets continue their journey,
and the flow inevitably moves toward the next stage of the engine.
It is precisely there where the behavior of the water becomes even more interesting,
because after passing through the compressor,
the compressed air continues its path
toward one of the most demanding regions of the entire system,
accompanied by the tiny water particles that still remain mixed within the flow.
At that point, an inevitable question arises.
If part of that liquid manages to advance along with the compressed air,
what happens when it reaches a zone of the engine
where the conditions change so radically?
When the compressed air leaves the compressor,
it enters one of the most intense areas of the entire engine,
the combustion chamber.
Here, the air mixes with atomized fuel,
and the mixture ignites continuously,
generating a stream of extremely hot gases that will later drive the turbine.
In this region of the engine,
temperatures can easily exceed 1,000 degrees,
creating a very different energetic environment
from the one the water has experienced up to that moment.
When the micro-droplets of water
that have passed through the compressor enter this environment,
the first thing that happens is an almost immediate physical change,
because the temperature is so high
that many of those tiny droplets evaporate practically instantly.
The water goes from a liquid state to a vapor state in fractions of a second
and integrates into the flow of hot gases
circulating through the combustion chamber.
This behavior is important because it dismantles a very common idea
according to which water that enters the engine
simply extinguishes the combustion.
In reality, the thermal environment inside the chamber is so energetic
that small amounts of water cannot absorb enough heat to stop the reaction.
Instead of extinguishing the flame,
the water rapidly transforms into vapor
and continues moving with the gas flow.
This does not mean, however,
that the water has no effect inside the combustion chamber,
because when it evaporates,
it absorbs energy from the environment
and can produce a slight cooling of the air-fuel mixture.
In addition, the vapor generated
can momentarily dilute the hot gases inside the chamber.
Under certain conditions,
this can slightly reduce the local temperature
or modify the dynamics of the flow.
However, the combustion process inside a jet engine
is not a simple flame that can be easily extinguished.
It is carefully stabilized through the geometry of the combustion chamber
and the design of the fuel injectors.
The compressed air enters at high speed,
mixes turbulently with the fuel,
and creates zones where the flame remains stably anchored.
This design allows combustion to continue
even when the airflow or temperature experiences small variations.
For that reason,
under normal conditions of intense rain or clouds loaded with moisture,
the presence of water within the combustion process
barely alters the functioning of the engine.
The airflow continues to be dominant,
the fuel continues to be injected steadily,
and the chemical reaction remains stable.
However, there is a physical limit
when the amount of ingested water is very large
and reaches the combustion chamber within a very short period of time.
In that case, the cooling effect can become more significant.
Under those extreme circumstances,
the vapor generated can dilute the mixture too much
or reduce the temperature enough to destabilize the flame.
When this happens,
what is known as a flame-out can occur,
the extinction of combustion inside the engine.
At that moment,
the airflow continues passing through the engine,
but there is no longer combustion
producing the hot gases necessary to maintain power.
Although this phenomenon is rare under normal operating conditions,
it represents one of the scenarios
that engineers must consider
when designing engines capable of withstanding water ingestion.
The key is that most situations involving rain or humidity
do not generate enough water to cause this effect.
Modern engines are designed to handle disturbances
in the flow, temperature variations, and small quantities of water
without the combustion becoming unstable.
In fact, the behavior we have seen so far is not a coincidence.
It is not simply that engines tolerate water by chance.
The entire system is designed from the beginning
with the understanding that the engine will operate under rain,
pass through clouds loaded with moisture,
and on certain occasions ingest significant amounts of water.
But all of this is not left solely to theory or engineering calculations.
Before an engine can enter service,
it must demonstrate in real tests
that it is capable of withstanding these extreme situations.
These tests are part of the certification process
that every aircraft engine must pass,
in which manufacturers are required to demonstrate
that the engine can continue operating
even when exposed to extremely severe meteorological conditions.
It is not enough to claim that the design allows it
because the behavior of the engine
must be directly observed and measured in test facilities.
In these installations, the engine is mounted on a test structure
where it can operate at different power levels
while engineers monitor each of its parameters.
Once the engine is stabilized,
systems capable of injecting large quantities of water
directly into the engine inlet are introduced.
The objective is to simulate conditions of intense rain or clouds
loaded with moisture,
reproducing scenarios that the engine could encounter
during its operational life.
During these tests,
water is introduced in a controlled manner into the intake flow
while the engine continues operating.
In many cases, the engine operates at high power levels,
close to those used during take-off,
which allows engineers to observe how the system responds
when the airflow is at its maximum
and the effect of water could be more significant.
Under these conditions,
the quantities of water used are usually far greater
than what the engine would normally encounter in flight,
a deliberately conservative approach
that ensures the engine has a wide tolerance margin
against adverse meteorological conditions.
In other words, the engine must demonstrate
that it can continue operating
even when the ingestion far exceeds
what would typically occur during a storm.
During these tests, while water enters the engine,
engineers carefully observe the behavior of different parameters,
among them the stability of the combustion inside the chamber,
analyzing whether the flame remains stable
or whether fluctuations appear
that could affect the functioning of the engine.
The behavior of the compressor is also monitored
because disturbances in the flow
could produce aerodynamic instabilities.
In addition to these parameters,
engineers pay special attention
to the vibrational behavior of the engine
since when water impacts the internal components,
especially the blades of the fan or the compressor,
changes in the dynamics of the system may occur.
Sensors installed in the engine
allow detection of any abnormal increase in vibrations
that could indicate a structural or aerodynamic problem,
while internal temperatures, system pressures,
and the rotational speed of the different engine shafts
are also continuously monitored.
Even in the extreme case
that the combustion becomes extinguished during a test,
the engine must demonstrate that it is capable of recovering.
For that reason, the engine's restart capability
is also evaluated under controlled conditions,
verifying that the system can re-stabilize combustion
after a significant disturbance.
Only after successfully passing all of these tests
can an engine advance in the certification process
and be approved for use in aviation.
This process guarantees that water ingestion
is not an unexpected situation for the engine,
but rather a scenario that has been carefully studied,
tested, and validated before the engine enters service.
In the end, the reason why an airplane engine
can continue operating under intense rain
is not a mystery or a coincidence.
It is the result of a combination of advanced engineering,
careful design, and rigorous testing
that ensure the engine can operate safely
even when it faces extreme environmental conditions.
If we now return to the starting point of this video,
we will remember that everything began
with an idea that seems completely logical.
If an engine needs combustion to function,
then water should extinguish it easily.
However, by following step by step
what happens inside a jet engine,
the reality turns out to be much more interesting
than that initial intuition.
By observing that entire process again,
we see that the water enters the engine
along with the air that it constantly draws in,
and as it passes through the fan,
the droplets fragment and disperse within the flow.
They then pass through the compressor,
where many are further atomized,
some are diverted toward the internal walls,
and others begin to evaporate
as pressure and temperature increase.
A small fraction continues advancing
toward the combustion chamber,
where the thermal environment is so extreme
that much of that water rapidly turns into vapor.
At that point, the engine continues operating
because the combustion is designed to remain stable
even in the presence of momentary disturbances.
The airflow, the geometry of the combustion chamber,
the fuel injection, and the control systems
work together so that small amounts of water
do not extinguish the flame.
In addition, the engine's own design
helps manage the water within the system,
diverting part of the flow
and maintaining the stability of the entire system.
All of this, moreover, is verified in rigorous tests
before the engine enters service.
Engines must demonstrate
that they can continue operating
even when they are exposed to quantities of water
far greater than what they would normally encounter
during flight.
For that reason,
when an airplane takes off under heavy rain
or passes through a cloud loaded with moisture,
its engines are not improvising.
They are operating exactly as they were designed,
tested, and certified to do.
If you are interested in discovering
how these machines really work
and understanding what happens inside them
when they face situations that seem impossible,
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