Today I build a smart height adjustable office desk for my wife on Christmas from European walnut .The desk includes a built in dimmable light source, USB slots, a cable grommet and a cable hub to manage all things business you could hope for :) Also, I include some nicely looking black epoxy accents! Enjoy =)
0:00 Intro 0:13 Preparing the Lumber 1:17 Glue Up 1:36 Further Preparation 2:26 Router Templating 3:09 Making the Table Top Nice. 6:46 Palm Router Action 8:01 Big Mistake 10:03 Final Adjustments 11:31 The Epic Finish 12:21 The Final Result
today we build a beautiful smart height
adjustable office table from walnut wood
enjoy
this christmas i wanted to give
something special to my wife so i
decided to craft my very first table top
from european walnut for her
i didn't have a circular saw back then
so i used my jigsaw and the fence to get
one straight side per board
with one side done it was easy to get
enough apparel face using my table saw
before gluing them together later i also
hand-planed the sides again just to make
sure they were nicely jointable
next my favorite part planning until all
boards look good as [ __ ] and are the
same height
[Music]
after that was done i arranged the
boards to my liking and marked the faces
i want to connect
later i also alternated the crane just
for the memes i think the arrangement
came out pretty nicely
glueing up took a bit of experimenting
around i clamped various supporting
boards to the tabletop as well as
applying pressure punctually with some
more sacrificial pieces
[Music]
and to my surprise honestly it turned
out damn nicely everything was really
flat and connected properly
[Music]
then after finally taking the dive of
buying a circular saw was about time i
cut the board to its final dimensions
and proceeded to assemble the full metal
height adjustable base which only took
me about 15 minutes there was a quick
build
back inside i checked if the tabletop
fit the table and if all electronics
worked properly
i wanted to add some smart features to
the office desk so i decided to buy a
cable hub with included usb slots as
well as a dimmable light
and after figuring out the proper
positions of the hardware
i went over to fusion360 and designed
the templates for routing which i cut
out using my shapoko cnc
i never did template routing before so i
went to safe route and tested it out on
a piece of mdf before ruining my warner
board
then i checked if my templates fit the
dimensions of my hardware and in case it
didn't i fine adjusted the mdf parts
with my file until i was satisfied
then i created a quick plate extension
for my palm router from a thin scrap
piece of red teak and did another test
cut which worked wonderfully
back to tabletop i removed blue squeeze
out with my japanese scanner and then
proceeded to present both sides with an
80 grit
i really like how it looks thus far but
i had yet another little something in
mind i really wanted to try out for the
first time
so thus far that's good i never tried
using epoxy but i bought some from a
german manufacturer called apodex
as well as pigment paste black one and
i'm going to give it a shot we are going
to fill up all the holes and crack that
are still there um from the wood with
black epoxy and i hope everything works
out well it's not much of a layer just a
tiny little one for each and every crack
or hole or whatsoever so i think
everything is going to turn out nicely
hopefully at first i gotta
tape everything up because
epoxy is quite um liquid you could say
viscous and it lasts to a trip out of
each and every crack which is still
there so i need to tape everything up
nicely and then i'm gonna let gravity do
the work up until everything hardens out
let's go
the epoxy is a simple two to one mix so
i took 10 grams of resin and 5 grams of
hardener and stirred it together with a
pigment paste using a scrap piece of
wood
never did epoxy before so i played it
safe and filled the holes and cracks on
the back side of my tabletop before
getting to the main top later
so i think that's about it for most
cracks on the downside on the back side
i'm going to see how everything hardens
out and i'm trying to not breathe
anything in because i heard that epoxy
can be very very dangerous to your
health over time
that's better so i'm going to try and
save my life as best as i can yeah i
hope everything works out nicely and
that everything is going to harden as i
expect it to be those were only like 15
grams um yeah that's not much
next they rolled around and i tried to
remove the overflowed cured epoxy
no idea what the best way was to do so
so i tried sanding with a 40 grit
so i encountered the problem here i
thought that the epoxy was already dried
completely over and out but it didn't
seem to be that way on the thicker part
it's probably because i'm having my
workshop basically outside and yeah
the temperatures are pretty low at the
moment they are above 10 degrees celsius
but still it didn't harden out
completely yet so i got a lot of
splatter here so i need to um let it
harden for a bunch of hours more
probably also this part right here with
the thick epoxy layer and i noticed that
if i press my finger into here i can
still see my yeah my fingerprint so that
should have been an indicator but well
the more you learn
so instead of removing the epoxy i fill
parts of the visible top of the table
with epoxy too
two days later i tried sanding again
which took me about 30 minutes the
result looked great but the way to get
there was just not optimal
so i went a different route for the
visible top and use my block plane to
flatten the epoxy parts first and then
started to sand
this took me not even 10 minutes and
turned out wonderfully way better and
more efficient than just sanding
now it's getting really serious i use
double-sided tape to fix my templates in
place
and then i proceeded with my palm router
as well as chiseling out the corners
until the lamp fit
[Music]
next came cutting out the rectangular
hole for the cable hub
i marked the middle point of the
rectangle and after taking some
measurements i drew fitting one around
the center point
next i drilled some quick holes such
that i can get a proper cut down with my
jigsaw
nice
fingers crossed
oh god it fits perfectly this one fits
so damn well holy [ __ ]
for even more cable management i wanted
to also include a cable grommet so i cut
a template again on my cnc as well as
the one at this to seal the hole
then it was off to routing again
oh boy
oh god i really messed this one up big
time yesterday but hey it wouldn't be
wood if you couldn't fix it somehow so
let's go well i guess that's back to the
drawing board bigger and more stable
template bigger walnut disc
and after a metric fuckton of
double-sided tape later yes there we go
that worked out way better that looks
seriously smooth very nice and now we
are going to make use of this um
round
drill bit once again to try to
put a hole into here i actually bought a
new set with a bigger hole and i hope
it's going to work out the original
drill hole was off center now so i
couldn't get a proper grip on the wood
easy fix though by using c8 glue and a
scrap piece of wood i was then able to
drill a perfectly centered hole
it fits in very nice and snug very
satisfied with that looking really good
i'm so glad that i redid the palm router
cut
and yeah all that's really have to do is
to bring it
onto the same height as the table so
let's go
i thought this one would take me longer
but it was literally a matter of two
minutes to send the walnut down with a
40 grit
ah this is gonna be so satisfying
ah
the sound of it the sound it makes ah
awesome looks so good and all that's
left were some finishing touches
with a six millimeter radius round over
bit i managed to give the table and all
inserts a refined look
and the 45 degree chamfer bit for the
front side snuck really nicely into the
live edge i left on the piece
[Music]
and next came about two hours of very
intimate time between me and my random
orbital center
for each iteration i used a pencil to
mark when i could move on to the next
grid
starting everything off with an 80 grit
then 120
a 160
240
and finally a 320.
i also centered all sides very carefully
with my random orbital as well as by
hand same for the inserts sanding takes
really really long but the better and
more carefully you sand the more you
find your final piece is going to look
so always make sure to send a lot
really doesn't matter if it takes a lot
of time as long as your piece is going
to look good at the very end
and finally at the moment i was waiting
for
using matte hard wax oil to really make
the wood pop
and holy [ __ ] it pops so got them hard
the epoxy looks damn beautiful in
combination with the european walnut
[Music]
[Music]
last thing to do was to create a cable
slot for the lamp
attach the table top to the height
adjustable stand and fix the hardware in
place
and then it was finally time for the big
reveal
[Music]
i am so satisfied with how my first
tabletop turned out it is functional it
looks absolutely stunning and the epoxy
details really make it shine
but most importantly i learned so many
new things along the way by just doing
this one project
if you did enjoy what you have seen
today why not subscribe to the channel
and leave a like
also what could have done better make
sure to also leave some feedback down
there in the comments below i would
really love to hear your constructive
criticism
and now i'll let you enjoy a few more
shots of the table please stay safe and
i'll see you in the next video have
flambe day ciao
[Music]
[Music]
you