Installing A 15 kw Honda Generator In My School Bus Tiny House

Enjoy RV and Van trips
18 followers
Oct 18, 2025
In this video, Aaron installs a distribution panel and other goodies to make my school bus conversion be completely off the grid with a powerhouse backup energy source.
How much were those totes?
$11 a piece.
You're going to have this distribution panel inside.
Inside.
Like that.
This is the whip that goes between the generator
and the distribution box.
And what we're going to do
is
this billory dingus right here
it'll have a
little help
courtesy light on it so you'll be able to
let the generators running, it's dark out
where's the plugs at in the bay?
Plug them in.
So you have a 15,000 watt generator
and what that is
is two legs of 50 amps
and first of all
your vehicle is only set up as a 30 amp
single 120 volt system
so you only could use
half of that anyway if we wanted to.
Next is that
even if you used half of it, one leg of
120, you're still at 50 amps
and you're going to maximum ever draw
30 amps so
we're going to make this kind of more of a power
distribution so you can have your friends
over and use the generator too
because we often share.
And a 30 amp outlet is pretty common
for the smaller stuff.
We don't want to do 120 because it's kind of tricky
that way. The 30 amp is a good size
and everybody can adapt
down to 20 amp if they want.
By having four of these plugs
here we're going to be splitting the power
between the two hot legs on that generator.
We want to try to keep the generator balanced
a little bit. You don't want to draw
everything off of one leg and nothing on the
other. You'd like to ideally
plug in two. So you're going to steal one of
these plugs if you're plugged into stuff.
For now until you get your transfer switch
you can just run your cord and
plug it right into this and have the generator running.
Later
probably we'll just always have something plugged
into here which goes to a transfer switch
and does its thing.
But then if you have somebody plug into number
if this is number one
you'll have your friend plug into number two
and when the generator is running it'll sort of
equally load these two because you'll be pulling
off the two legs. So what has
to happen is this whole box
is going to get stuffed with a bunch of breakers
so we have
a master 50
we have some 30 amp
breakers
and then I went and
opted for a combined
multi breaker for 30 and 20 amp
so we have a little breaker for the light switch.
So between these we're going to have
four 30 amp circuits.
Now 30 times 4 is
of course more than the amps that are available for the
main one so if everybody is pulling 30
amps simultaneously
this 50 amp breaker is going to
protect the circuits because the generator
can't carry that much. But ideally
if every device is
pulling between 5 and 10
kilowatts of power
it's going to be great.
Or I'm sorry, between 2 and 5 kilowatts
of power.
So I'm just going to
start taking this all apart
and assemble all the
little fittings and stuff and I know that
some people like to just watch that all go together
kind of slow motion or
fast motion style there.
Time lapse.
So what we've got is
a power distribution
box for a
15 kilowatt generator. So we
have power coming in. This is
50 amps on two legs. We've got
earth and neutral coming from it.
The
generator itself is going
to have, I'm not sure how
the
earth neutral bond is going
to work on that. We need to do a little research
but at any rate
I can put a bonding screw in this panel if I have
to.
We'll see.
I've got to remember how to do that.
We also have a little
indicator light so this is
going to be connected to the output of
one of these breakers, one of these 20 amp
circuits here.
This is just simply to a light bulb
and the idea is that
this pilot light is on
whenever the system is energized.
Whenever any of these breakers are energized.
This light switch is just a
courtesy light so if someone is reaching in here
to plug stuff in in the dark and the generator is
loud and it's sort of chaotic, you can
at least see the pilot light and flip the light switch
on and your entire bay is
going to be lit up with a light
so you'll be able to see that.
We're back
feeding this panel in so the
two legs are coming into this master
50 amp disconnect
and then we're going to be having isolated
earth and neutrals here.
The idea is that your
inverter
is going to plug into one of these guys.
I was just thinking actually
we do probably need to put a bonding screw
in this but I'll
do the research to make sure that we're all good.
I don't know if I have to have an automatic
connect and disconnect or whatever it is
or whatever that generator
is doing but wired in
this way
we have four 30 amp circuits
that's about it.
Now we're going to go out and see
what the physical placement of this
and also which side to put the knockout
on to connect this main power
into this box.
I am disconnecting
this old damaged wiring
from the generator head
and we're going to inspect everything inside before we
hook it up and hope for the best
because the last thing we need is a fire
that burns your bus to the ground.
so
a little dirty
not bad
but not good
so we'll clean this up
make it look nice
that's better
booting tight
put a little shim behind there and a little shim
behind here
because this thing is going to just be vibrating
and just **** and here it's going to be just
a horrible place to live
if you're a mouse you don't want to live here
store in the propane canisters
that way when it explodes
it'll all go quick
alright Aaron what are we about to do?
we're about to burn your bus down
don't put that karma out there
oh yeah
anyway we're just going to make sure
make sure this is off
put some grease on the starter ring
I'm going to cycle it around a little bit
here so let's see if this goes
I'm sure the grease will
found its home by now
now we're going to turn the propane on
all those breakers are off
that should be de-energized
this is hooked up to that
our exhaust is over here
so it's not touching anything
and we're going to just see if it runs
and then we're going to flip a breaker on
and see if things are ok
actually before we turn on the breakers
we'll make sure we can turn the generator back off
again if it's running
it does have a choke on the other side
where's that?
right up there
is this it?
yep
we'll see if it energizes
so one thing before you turn it on
it does have to be at a certain RPM
before that generator energizes
do we know how to get to that point?
a little bit higher throttle
probably the safer way to turn it off
so it doesn't backfire
otherwise it's pretty exciting
I can't get the meter to get into the
tines good enough
I have a 30 amp outlet
