⚡ Relay Card Wiring में ये गलती मत करना! | Relay Card Connection & Working
Relay Card की Wiring कैसे करें? Relay Card में कौन-सी Wire कहाँ लगती है और उसके terminals का क्या काम होता है?
इस practical electrical training video में Relay Card Connection, Relay Card Working, Terminal Identification और Wiring के दौरान ध्यान रखने वाली जरूरी बातें समझेंगे।
अगर आप Electrician, ITI Student, Electrical Technician या PLC Programming सीख रहे हैं, तो यह वीडियो आपके लिए उपयोगी है।
अगर आप Electrical Wiring, Relay Logic, Industrial Panel Wiring, PLC, HMI, VFD, Motor Starter और Electrical Troubleshooting सीखना चाहते हैं, तो आज ही Electrical Technician App Download करें।
🎓 Practical Electrical Training in Hindi 📚 Basic to Advanced Courses 📱 Learn Anytime, Anywhere
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🔍 WHAT WILL YOU LEARN IN THIS VIDEO?
✅ What is a Relay Card? ✅ Relay Card Wiring and Connection ✅ Relay Card Terminal Identification ✅ Relay Input and Output Connections ✅ Relay Card Working Principle ✅ Common Relay Card Wiring Mistakes ✅ Important Wiring and Safety Precautions
💡 Relay Card का उपयोग Industrial Control Panels, PLC Output Interfacing, Machine Automation और Electrical Control Circuits में किया जाता है।
⚠️ IMPORTANT
Relay Card की Wiring करने से पहले Relay Coil Voltage, Terminal Marking और Contact Rating जरूर Check करें। अलग-अलग Relay Cards के Terminal Connections अलग हो सकते हैं।
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🎬 RELATED VIDEOS YOU MUST WATCH
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This video provides a comprehensive guide on wiring and operating multi-channel relay cards for PLC learners. It covers internal relay mechanics, terminal identification, and practical circuit implementation using an SMPS and tower lights to demonstrate NO and NC contact logic. Additionally, the video explains how to purchase a related instructional PDF via a link or WhatsApp.
If you want to learn PLC wiring, then this
First, you need to learn the wiring of this device.
This device is called a relay card.
In the relay card, the terminal provided
It's his name written here.
It's a very different way; which one is common, which one is NO, which one is NC
How will we identify this?
Let's understand this entire detail through this video.
Friends, first of all, understand this: the relay card here
The relay card is also similar to this type of glass relay.
As you know, a glass relay is one that contains a
is a coil, and to operate this coil, this coil's
We will have to provide power at the place where the terminal is located.
And in this relay, we get a common NO NC here, which is
You can turn any circuit on or off using it.
Everything you have here in this reel card will be available to you.
The only difference here is that it has only a particular relay.
And here, a total of four different relays have been installed.
You might also come across eight reels in some of them in the same manner.
So if your relay card has only four relays installed
So, understand it's the four-channel reel card.
And if this type of relay card has a total of 8 relays installed
So that will be our 8-channel relay card.
Now understand here that our relay is the one
In order to operate this relay, we will need to supply it with power.
This first relay — in order to activate this relay, we need power.
The first and second terminals must be provided.
So, the number here tells us this
Which relay will turn on when power is applied to which terminal?
As for the terminal of one number, which is this
The first relay will operate upon applying power.
Apply power at the second position; apply power at the third relay position.
When power is supplied to the third relay and then to the fourth relay, the fourth relay will turn on.
Now we need to understand here what we have at this place
We will connect AC power supply or DC power supply
And what should the voltage of our power supply be?
To understand this thing, you need to look at the relay above
You will have to read the details written there right now.
But you will see here on top of this relay, 24 volt DC
It is written, perhaps it does not appear proper to you here
I mean, to turn on this relay, here we
Connect a 24-volt DC power supply.
Now, the relay will turn off from here.
But the common NO NC of this relay
You will see the common NO NC here below on the side.
1 This means that this is the first relay's contact.
2 means second relay
3 means third
And 4 refers to the fourth relay.
Now, regarding the relay here, the contacts that it has,
You will notice that the name is written in different ways here.
This COP is written in this type; you will never see any relay like this.
It should say "Common NO NC," but here it says "COP."
Could you please tell me in the comment what C stands for?
I mean, here, the pole of our relay, this relay's pole,
Where we give input power, here you say common, which is there.
It is denoted by P, where P stands for pole.
After that, to understand NO, NC, understand what C has become.
NC, and O now mean NO; understand one thing here.
So, O, what on earth has happened?
In NO and NC, the last one is C, so C means NC.
Now, regarding the wiring of this relay card here
We also have to install a jumper here at this location.
As you will notice here, a small jumper is provided.
So, what is this jumper, and how do you use it?
We understand this as the complete wiring.
At this moment, if I need to keep this relay turned on,
I'll have to provide power to it in order to keep it running.
And to provide power supply, I will use an SMPS here.
In addition, I have installed a circuit breaker here.
So that I can keep the power supply turned on here via this method
Now I will connect a single-phase supply to this MCB here.
And at the same time, I provide neutral supply here.
Now, at the place of the output terminal of this MCB's phase, connect a wire.
We will connect it, and from this wire, connect to the point marked L in this SMPS.
The phase supply that is there, we will provide it.
Now, regarding the neutral supply of MCB, that neutral supply
Connect this wire by linking it with a wire.
We will provide the neutral supply for our SMPS.
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So for this, I'm here connecting the positive power of this SMPS
Either the positive power supply or the negative power supply, whichever you prefer
I can use it, which I want to use for controlling
Right now, I'm here positive
I'll use the power supply that's available.
For this, the positive terminal of the SMPS
I'll just connect a wire there.
And the other end of this wire will go inside our push button.
And in the push button, you need to use NO here
Because we want to turn it on by pressing it.
So, the NO push button that is, I am
I will provide the incoming power supply here.
Now, by pressing this second push button, I can activate the second relay.
I want to proceed, so I'm pressing the first push button that I have incoming
I have provided power; loop one wire from the same spot and push it second.
I will also provide the incoming power supply here for the button.
We will bring out one wire from the output of the first push button.
Should we connect this wire to the positive terminal or the negative terminal?
Look, right now the power we have for controlling
Used the positive one
The wire here will receive the positive power supply.
So, we need to connect this wire to the positive terminal.
Now, in the same manner, the second push button
It's output; we'll connect a wire with it.
And the other strand of this wire, bring it along and connect it to the second relay.
We will connect this to the terminal that has the plus sign.
Now, if you want to turn on the remaining relays as well, then
You can provide the positive power supply in this manner.
Now, in order to operate these two relays, we need to
A negative power supply will also be required.
So for the negative power supply, the SMPS for the negative
is a terminal; with that terminal, we connect a wire
We will connect it now; take the other end of this wire.
Connect to the negative wire terminal.
So I'm here with the negative power supply, which is the power
I connect this wire to the supply.
Now here's a question for you
I have supplied the positive and negative power to this relay.
so that the relay will operate
Now, the remaining relays—should I also include these relays here?
Looping wire on the terminal
They require a negative power supply.
Please tell us in the comments
What will be its answer?
No, why would you look here for something like this small one?
A jumper is connected; this jumper, through which we are connected here
The positive terminal can be shorted or the negative one.
You can shorten the terminal, depending on whom you're referring to.
If you want it shortened, go ahead and shorten it
that a positive power supply is here
Provide the same positive power supply
Let's go to the second one and then the third one.
I went to the fourth one, meaning after providing a positive power supply, the rest
If you want to go everywhere, here's what you need to do — take a look here
jumper that is
You will see what is on the first side; it says "positive," so the first one
What will happen if it's positive? The first positive one, which is in this case, we have
A jumper will have to be connected, as you will see here, connect the jumper
It has happened like this, so we will remove this jumper from here.
We'll attach the one labeled "type" to the first terminal.
So here, the first relay has two jumpers.
Positive ones and negative ones will be available
So what we need to do is shorten the one with the negative second.
Similarly, you need two jumpers for the second relay.
One positive and one negative
So, you need to wear a jumper on the negative side.
In the same way, also the third and fourth ones
It's attached in the third one, and in the fourth one, both are open here.
Then we'll attach it to the one we want to shorten.
So I've placed it here. Now, if I take this one
If I turn on the MCB, you'll see that here we have our
The LED on the SMPS has lit up, which means that
Output power generation has already started.
We had connected the green push button to the first relay.
So if I press this push button, then
You will see that the first relay has turned on here.
The indicator light is here, and it is glowing.
It stopped because we decided to let it go.
No holding circuit is being built here now, second one
Push button; press it to indicate the second relay
The light is glowing, which means here we have
Both connections are proper.
When the first push button is pressed, the first relay will turn on.
When the second push button is pressed, the second relay will turn on here.
What do we need to turn on or off from this relay?
Yes, according to him, the common NO NC of this relay is
Yes, we can use this at the current time.
I want to use the tower light here
But I want to turn it on and off through this relay card.
So if we need to connect this, what should we do here?
The tower light is here. The red light on this tower light is this light.
The wire that you need will be available here in red color.
You need to bring the wire and take it to this relay, whichever one it is, or otherwise
If you need to connect to the NC, then the NO of this relay
Now, this yellow light—this light needs to be turned on.
In this tower light, there will be a yellow one, that one.
You need to connect it here with NO.
Now, regarding this PE-terminal, we need input
Power means providing a common power supply.
Which is the positive power supply of SMPS, that needs to be provided.
You can connect a DC power supply to this relay card.
You can connect, so you can definitely connect the DC.
If you need to connect the AC, you can connect it.
It depends on which device you want to turn on or off through it.
Does that device operate on AC power supply or on DC?
I'm currently using the DC light.
Therefore, I am here
The positive power supply of the SMPS
But I'll connect a wire and bring that wire here
I'll connect it with the PE terminal, but
The common point of this relay also has positive for me.
The power supply needs to be provided, so it should be done on this PE wire terminal.
I'll connect another wire to loop the wire.
And the other strand of this wire, which is
We will connect it with this P.
That is, we need to loop through all the P terminals among themselves.
Now, regarding this tower light, the negative wire of this tower light is
We need to connect this wire to the negative power supply.
So, for this, the negative terminal of the SMPS
I'll connect it here with this terminal.
So,(extremely) our wiring for this relay card is now fully complete.
Now, if I turn on the MCB, turn it on
After that, our SMPS turned on first.
After that, if I press the push button here, this light turns on.
And at the same time, you'll see here
The red light is blinking.
This is our flasher-type light.
Meaning, it will be on, off, on, off.
So it's turning on and off.
How long will it stay on/off as long as this relay is on?
As soon as I release this push button
will be turned off, and due to this
Light is also our captive.
Same way, our second relay which is
Press the second push button to activate this relay.
And after pressing the second push button, the light here has lit up.
Meaning, the second relay has already occurred, and this relay's
The second light turned on from NO contact.
If I use the NC contact of the relay here
As here, I disconnect the wire of the first light from here.
And the NC contact, which is the NC contact
I'll connect this wire together.
So, you see, even though the relay here is off, our light is still on here.
When will the light turn off when I switch on this relay?
If I do it, the NC contact opens up.
Because of which the light will go off for us
I mean, continuous power will be supplied when using NC.
It will turn off when the relay is activated.
And if I use the NO contact of this relay
Then, the power supply will only proceed if there is no contact.
When we turn on this relay here
As in the second relay
When the second relay is turned on, our second light is turning on.
When will it turn on when I switch on the second relay?
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